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NS42 Smart Vision Sensor

NS42 Smart Vision Sensor

Harness the Power of Artificial Intelligence to Solve Challenging Machine Vision Inspection Applications

  • Ensure defect-free products with the NS42’s cutting-edge anomaly detection. With automated image comparison, it flags deviations from the reference standard, saving time and resources.
  • The NS42’s deep learning-based OCR tool uses a pre-trained deep neural network to read characters, digits, and certain symbols without font definition, eliminating tedious teaching or specification.
  • The NS42’s powerful processor has the power to accelerate inspections and is optimized to accelerate artificial intelligence and other machine vision-based applications.
  • As your application needs expand, the NS42 has the memory to handle it. Featuring 8 GB of memory, the NS42 can handle more complex machine vision use cases without sacrificing performance.
  • Add support for new machine vision capabilities and decoding symbologies through a software license upgrade.

 

Description

Elevate your manufacturing quality control with the NS42 Smart Vision Sensor by Zebra—an AI-driven machine vision solution built to handle complex inspection tasks with unmatched accuracy and performance. Whether it’s identifying minuscule defects, reading variable fonts with ease, or scaling with your expanding operational needs, the NS42 offers the cutting-edge automation intelligence your production demands.

Powered by Zebra’s Aurora Focus software, the NS42 supports deep learning-based anomaly detection and optical character recognition (OCR), ensuring faster detection of product inconsistencies and seamless integration with your existing workflows. With PoE+ connectivity, modular lighting, and 360° visual indicators, this smart sensor is ideal for quality assurance in industries like electronics, automotive, food and beverage, logistics, and more.

Benefits of the NS42 Machine Vision Smart Sensor:

Optimized for AI-Based Machine Learning Tasks

The NS42 excels with deep learning-based OCR (DL-OCR) tasks for fast and accurate text and character reads without training, and anomaly detection for finding abnormalities that could otherwise be missed with traditional inspection tools.

Highly Intuitive Modern Interface

Zebra Aurora Focus software is designed to make any user comfortable. Experienced users will appreciate how easy it is to build jobs, while first-time users are easily guided through common process steps.

Configurations for Most Application Needs

Options include integrated and field-replaceable illumination modules, network connectivity options, up to nine digital I/O ports plus a USB-C port for multiple peripheral and process automation options, power choices, including PoE+ and more.

Features:

AI-Optimized Machine Vision

  • Supports deep learning OCR and anomaly detection
  • Flag defects and deviations without manual setup
  • No font training needed—just select and scan

Intuitive Software Interface

  • Zebra Aurora Focus offers modern, guided workflow
  • Built-in Learn-As-You-Go tutorials for minimal training time

Powerful Performance Hardware

  • 8 GB memory with a modern processor built for AI workloads
  • Acquisition rates up to 60 frames/sec with global shutter CMOS

Versatile I/O & Connectivity Options

  • Up to 9 digital I/O ports
  • PoE+, USB-C, RS-232, and Ethernet/IP ready
  • One-cable setup and integration with Zebra devices

Rugged and Reliable

  • IP67-rated aluminum housing for harsh environments
  • Built for shock, vibration, water, and oil resistance
  • Real-time browser-based HMI dashboard for remote health monitoring

Expandable Capabilities

  • Add OCR, deep learning, and decoding capabilities via software license
  • Compatible with Zebra OneCare™ for extended service support

 

Why You Should Buy:

  • Quickly identifies defects before they cause downstream issues
  • Reads any character set or label—no font training required
  • Supports dynamic manufacturing needs with future-proof scalability
  • Integrates easily with your automation infrastructure
  • Low maintenance and minimal setup reduce operational costs

 

Technical Specifications Snapshot:

Attribute Details
Image Sensor 2.3MP Monochrome CMOS, Global Shutter
Acquisition Rate Up to 60 fps
Illumination Options Field-replaceable red or white LEDs
Field of View SR: 30°
Housing Industrial-grade aluminum, IP67
Power Options PoE+, USB-C, or 24V DC
Software Zebra Aurora Focus
Supported Protocols Ethernet/IP, Modbus TCP, PROFINET, RS-232
OCR Deep learning-based OCR (via license)
Connectivity USB-C, M12 Ethernet, RS-232, GPIO
Size / Weight 2.1″ x 2.5″ x 3.6″ / 14.1 oz (400g)

 

Applications:

  • Automotive assembly line inspections
  • Electronics part verification and defect detection
  • Food & beverage label reading and quality check
  • Logistics barcode/OCR scanning
  • Pharmaceutical packaging validation

FAQs (Frequently Asked Questions):

Q: Does the NS42 require training to recognize fonts or characters?
A: No! The NS42 uses deep learning OCR that recognizes most character sets without teaching or font definition.

Q: Can I upgrade the NS42 later for new use cases?
A: Absolutely. You can add capabilities like OCR, anomaly detection, and symbology support through software licenses.

Q: Is it rugged enough for harsh environments?
A: Yes! The NS42 features IP65/IP67 sealing, chemical/oil-resistant housing, and is vibration and shock tested.

Q: Does it support full automation?
A: Yes. With programmable I/O, status indicators, audible beeper, and Aurora software, it’s ready for full-scale automation.

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